Decor Paper: 54% less broke per reel change

The IBS Paper Performance Group, the technology leader in paper machine optimization, has significantly improved the reel change process on a paper machine for decor paper. By switching from conventional string-based paper tapes to the folded IBS Special Paper Tape, broke per reel change was reduced by 54% - from 65 kg to 30 kg. This measure increased annual net production by 286 tons. The machine operates with a web width of 2.200 mm and a machine speed of 215 m/min.

This reel change optimization is made possible by the minimal tape thickness of IBS Special Paper Tapes. Due to a high-tech manufacturing process these are up to more than 50% thinner than conventional paper tapes made of strings. The thin tape thickness significantly minimizes paper marks on the core of the new reel spool, thereby ensuring a significantly higher yield at the winder. IBS paper tapes are fully recyclable in the material cycle and can be used with all tape-based reel change systems - regardless of web width, basis weight, or machine speed. IBS paper tapes are produced in Austria to the highest quality standards and are FSC® certified (FSC® C223253).

To ensure a reliable and efficient turn-up, double-sided IBS adhesive tapes made of tear-resistant fabric are also used. These provide maximum adhesive strength without contaminating the reel spool. After the unwinding process, the IBS adhesive tapes can be removed from the reel spool without leaving any residue.